How We Produce Our Custom Bicycle Frames

Quality/Choice of Steel

At Torelli, Italian Columbus Steel has always been the exclusive supplier for all our frames. Columbus Steel has been supplying the world with the highest quality steel bicycle tubes since 1919 (for over a century) and there’s a reason why: quality. Almost every praised and coveted steel bike was made with Columbus Steel, and we believe it’s one of the defining differences in quality for our custom bicycle frames at Torelli.

To make our bicycles flexible for any budget, we use different grades of Columbus Steel to offer different price points for our customers, including Zona, Max, Life, Spirit, and XCR Stainless steel products. While there are advantages and drawbacks across all these innovative steel sets, the quality and craftsmanship of the finished product are unmatched.

Geometries

We have been designing bikes for over 3 decades and through our experience, testing and listening to our customers, we have found the perfect dimensions to build a bike with. Our geometric designs are tried and true, and we offer several size variations for each frame. We can even rethink geometries for bicycles to accommodate riders with leg-length issues or other physical abnormalities, which means we are confident you will find the perfect fit frame.

Not sure which frame size is best for you? No problem! We work with several experienced bike fit experts throughout the country, so we can connect you with a Torelli approved bike fitter no matter where you are in the United States.

Fabrication

100% of Torelli frames are hand made in Italy by Artisan master welders and skilled craftsmen. Our partner factory in Italy has been hand making bicycle frames for over 50 years, which means they bring a level of experience and knowledge to the table that is not offered by many steel frame builders today. They’re dedicated to the craft, passionate about the work, and know how to build custom bicycle frames for any rider.

When you buy a Torelli frame you can rest assured knowing that you are getting the highest quality craftsmanship and a one-of-a-kind product that can’t be made anywhere else. We do not take any shortcuts to quality, and every frame is built with precious care and love.

Quality Control

The reason why Torelli has become well-known within the bicycling community across the states is our dedication to quality; it’s always been our highest priority. Our quality control requirements are among the highest in the bicycle industry, and we follow through on our commitments here. From selecting the perfect raw steel and delivering precision alignment to experienced fabrication methods and working with the highest quality paint products, we strive to go above and beyond for our steel bicycle frames.

We even take things one step further by backing up all our frames with an outstanding Limited 5-Year Warranty. Up to five years after your purchase, Torelli will cover all frame repairs and replacement and any costs associated with refinishing. And if at any point a frame does not meet our world class level standards of excellence and quality, we will not put that frame into the marketplace. It’s as simple as that!

Paint Quality

Once our steel frames and forks are created in Italy, we then import them directly into the US unpainted. This way, the decision of paint colors, paint schemes, and decal setup is fully in your hands. This also enables us to use Dupont Imron paint which offers superior resistance to chipping.

No matter what type of aesthetic you are looking for, we can bring it to life at Torelli. We have access to an extensive line-up of colors, shades, hues, and more with the highest quality paint products that are fade-resistant and long-lasting. Check out our frame gallery to see the many types of colors that we can paint onto your custom bicycle frame.

Assembly & Packaging

All frames and complete bikes that leave the Torelli workshop and warehouse are professionally packaged and insured to minimize damage and reduce unforeseen costs on repairs. We do our best to make sure that your frame or bicycle arrives at your door in perfect condition. If, for any reason, there is damage to your order upon shipment, we will deliver the awesome customer service that Torelli is known for and do our best to take care of the issue ASAP.